產出品質優良之啤酒成品上市銷售，滿足啤酒消費市場需求，是啤酒廠得以持續營運的主要營收來源。啤酒包裝製程要順利運轉，就需避免因作業人員及使用機械、材料、方法、環境等意外事件造成職業災害與停工損失。根據瓶裝啤酒包裝製程作業職災案例，計發生34人受傷及虛驚事件1件，造成啤酒包裝製程上有形與無形的損失。本研究應用工作安全分析 (Job Safety Analysis﹐JSA) 技術，執行瓶裝啤酒包裝製程六項單元(空瓶卸除區、洗淨空瓶區、裝酒充填區、殺菌區、貼標區、成品區)危害辨識；結果共辨識出19種危害類型分類，計181項可能之危害類型，其中以割傷53項(29.3%)最多，其次噪音23件(12.7%)、捲夾、壓傷16件(8.8%)、跌、滑倒15件(8.3%)、衝撞、被撞14件(7.7%)、物體飛落13件(7.1%)、肌肉骨骼傷害12件(6.6%)等7項危害類型共佔80.5%，為瓶裝啤酒包裝製程中，職業災害發生之主要危害類型因素。經風險評估分析結果，得出瓶裝啤酒包裝製程181項可能危害類型中，不可接受風險之風險排序等級B、C等級各2件、14件；需採取行動或採取行政管理措施之風險排序等級D等級者165件。最後據以建置安全作業標準(Safety Operation Procedure﹐SOP)，供事業單位參考使用。 Producing good quality beer to fulfill the need of consumers in the beer market is the main profit resource for beer manufacturers to keep their business. For assuring beer packaging procedure to be operated safely and successfully, manufacturer have the responsibility to avoid the risk of work injuries and shutdowns which may be caused by employees and accidents from operating mechanical equipment, materials, methods, and environment. According to the investigation of work injuries from beer packaging procedure, there were 34 people injured and 1 accident. These events would cause visible and invisible loss in beer packaging procedure.This research applies Job Safety Analysis (JSA) to identify six hazardous areas (Empty Bottle Unscrambling Area, Empty Bottle Cleaning Area, Over flow liquid filling Area, Sterilization Area, labeling Area and Packaging Area) of beer packaging procedure. This analysis suggests that there are 19 classifications of hazards and 181 hazards may happen. It has been found that there are 53 cases (29.3%) of slash injury (which happen the most), 23 cases (12.7%) of noise injury (which ranks as the second most occurring), 16 cases (8.8%) of crush injury, 15 cases (8.3%) of ship and fall injury, 14 cases (7.7%) of strike injury, 13 cases (7.1%) of injury caused by fallen objects, and 12 cases (6.6%) of bones injury. These 7 types of hazard (work injuries) count for 80.5% of the main hazards that are present during the process of beer packaging.According to the analysis of risk assessment, there were 2 cases of unacceptable risk level B and 14 cases of unacceptable risk level C; 165 cases of level D needs to be monitored by admin management. From the systematical analysis, it can be seen that this research concludes that the Safety Operation Procedure (SOP) is recommended for Beer Manufacturers to follow.
